CMP1500 Planetary Mixer For Production Concrete Poles, 90m³/h Concrete Batching Plant
"HZN90-Type Concrete Mixing Plant"Usually Refers To a Mixing Plant That Produces 90 Cubic Meters Of Concrete Per Hour.It Is Used To Produce Concrete Poles And Needs To Be Adapted According To The Production Process And Requirements Of Poles.The Following Is a Detailed Analysis Of How To Use The 90-Type Concrete Mixing Plant To Produce Concrete Poles:

1.Basic Parameters Of The 90-Type Concrete Mixing Plant
Production Capacity:90 Cubic Meters/Hour.
Applicable Scenarios:Suitable For Medium-Sized And Above Concrete Product Production,Such As Prefabricated Components,Concrete Poles,Etc.
Core Equipment:
Mixing Host(CMP1500 Planetary Concrete Mixer Or CHS1500 Twin-Shaft Mixer,Capacity 1.5 Cubic Meters).
Batching System(Automatic Weighing,Precise Control Of The Proportion).
Conveying System(Belt Conveyor Or Bucket Elevator).
Control System(Plc Automatic Control).

2.Production Requirements Of Concrete Poles
Concrete Consumption:
A 8-12m Concrete Pole Usually Requires 0.3-0.5m3 Of Concrete.
A 15-18m Concrete Pole Usually Requires 0.8-1.2m3 Of Concrete.
Production Efficiency:
If 90m3 Of Concrete Is Produced Per Hour,About 180(8-12m)Or 90(15-18m)Poles Can Be Produced.
However,The Actual Production Efficiency Is Still Limited By The Molding,Curing And Other Links.

3.Production Process For 90-Type Mixing Station
(1)Raw Material Preparation
Cement:Ordinary Portland Cement,Strength Grade 42.5 Or 52.5.
Aggregate:Sand(Medium Sand),Gravel(Particle Size 5-20mm).
Water:Clean And Pollution-Free.
Admixture:Add Water Reducer,Early Strength Agent,Etc.As Needed.
(2)Concrete Mixing
Ratio Control:Mix The Concrete In Strict Accordance With The Concrete Ratio Of The Pole(Usually C40 C50).
Mixing Time:The Mixing Time Of Each Batch Is Controlled Within 60-90 Seconds To Ensure The Uniformity Of The Concrete.
(3)Molding Process
Mold Preparation:Steel Mold,Selected According To The Specifications Of The Pole(Length,Diameter).
Distribution And Vibration:Pour The Concrete Evenly Into The Mold.
Use High-Frequency Vibration Equipment To Ensure That The Concrete Is Dense And Reduce Bubbles.
Centrifugal Molding(Optional):For High-Strength Poles,Centrifugal Molding Can Be Used To Make The Concrete Dense Through High-Speed Rotation.
(4)Curing Process
Natural Curing:Place The Formed Poles In The Curing Area And Maintain a Moist Environment.
The Curing Period Is Generally 7-14 Days.
Steam Curing:Use a Steam Curing Room To Accelerate The Hardening Of Concrete.
The Curing Period Can Be Shortened To 8-12 Hours.(5)Demolding And Stacking
Demolding:Use a Hydraulic Demoulding Machine To Remove The Poles From The Mold.
Stacking:Stack The Finished Poles Neatly And Wait For Transportation.

4.Equipment Configuration Recommendations
(1)Mixing Station Part
Mixing Main Machine:The Forced Mixer That Is Standard With The 90-Type Mixing Station.
Batching System:Automated Weighing To Ensure Accurate Mixing Ratio.
Conveying System:Convey Concrete To The Molding Area.
(2)Molding Part
Mold:Configure a Sufficient Number Of Steel Molds According To The Specifications Of The Poles.
Vibration Equipment:High-Frequency Vibration Table Or Centrifugal Molding Machine.
Distribution Equipment:Automated Distribution Machine To Improve Efficiency.
(3)Curing Part
Curing Pool:Suitable For Natural Curing.
Steam Curing Room:Suitable For Rapid Curing,And Requires a Steam Boiler.
(4)Auxiliary Equipment
Demolding Equipment:Hydraulic Demoulding Machine.
Environmental Protection Equipment:Dust Removal Equipment,Wastewater Recovery System.
5.Production Efficiency Estimation
Hourly Concrete Output:90 Cubic Meters.
Concrete Consumption Per Pole:
8 12-Meter Pole:0.3 0.5 Cubic Meters.
15 18-Meter Pole:0.8 1.2 Cubic Meters.
Hourly Pole Output:
8 12-Meter Pole:180 300 Poles.
15 18-Meter Pole:75 112 Poles.
Actual Output:Due To The Limitations Of Molding,Maintenance And Other Links,The Actual Output May Be Lower Than The Theoretical Value.

6.Advantages
High Production Efficiency:90 Cubic Meters Of Concrete Output Per Hour,Suitable For Large-Scale Pole Production.
High Degree Of Automation:Plc Control System To Reduce Manual Operation Errors.
Stable Product Quality:Accurate Proportioning And Mixing To Ensure Concrete Performance.
Challenges
High Initial Investment:The Cost Of Equipment Purchase And Installation Is High.
Maintenance Cycle Limitation:Even If The Mixing Station Has High Production Efficiency,The Maintenance Cycle May Become a Bottleneck.
Environmental Protection Requirements:Environmental Protection Equipment Such As Dust Removal And Wastewater Treatment Must Be Equipped.
Using The 90-Type Concrete Mixing Station To Produce Concrete Poles Can Achieve High-Efficiency,High-Quality Large-Scale Production.By Rationally Configuring The Molding And Maintenance Equipment And Optimizing The Production Process,The Production Capacity Of The 90-Type Mixing Station Can Be Fully Utilized To Meet The Production Needs Of Concrete Poles.