CONELE Intensive Mixer in Cooperation with Vesuvius for Refractory Production

The refractory Intensive mixer is a kind of equipment specially used for mixing refractory raw materials, which is widely used in refractory, ceramic, metallurgy, chemical and other industries. This mixer can efficiently and evenly mix various powdered, granular and fibrous raw materials to ensure the quality and performance of the final product.

Intensive Mixer Main features:

Efficient mixing:

The Intensive mixer uses high-speed rotating mixing tools (such as blades, paddles, etc.) to strongly shear, convect and diffuse the materials to achieve rapid and uniform mixing.

Strong adaptability:

It can handle various types of raw materials, including dry powder, wet materials, granules and fibers, etc.

Suitable for materials with different viscosities and densities.

Structural design:

It usually adopts horizontal or vertical structure, with a sturdy frame and wear-resistant lining to ensure long-term and stable operation of the equipment.

The inner wall of the mixing chamber and the mixing tools are usually made of wear-resistant materials (such as high chromium cast iron, ceramics, etc.) to extend the service life.

Automatic control:

Equipped with advanced automatic control system, it can realize precise control of mixing time, speed, temperature and other parameters.

Touch screen operation interface, convenient for users to set and adjust process parameters.

Cleaning and maintenance:

Designed for easy cleaning and maintenance, the mixing chamber is usually equipped with cleaning ports and drain ports.

Mixing tools can be quickly disassembled and replaced to reduce downtime.

The refractory material strong mixer is a key equipment in the production of refractory materials. The following is a related introduction:

Intensive Refractory Mixer Working principle

Three-dimensional turbulent mixing: The strong mixing effect of materials is achieved through the combined action of the rotating disk and the three-dimensional high-speed rotor. The rotating disk transports the material upward to the mixing range of the high-speed rotor in the eccentric position, and performs high-intensity mixing to make the material fully flow and mix in the mixing chamber.

High shear force mixing: Optimize the shape, arrangement and speed of the stirring blades, so that the materials will produce all-round, multi-angle and high-frequency collision and shearing during the mixing process, which will help to refine the material particles and promote the full fusion of materials.

Intensive Refractory Mixer Features and advantages

High mixing uniformity: It can break the agglomeration and agglomeration between material particles, control the mixing accuracy within a very small range, ensure that each batch of materials meets the highest quality standards, and effectively improve the performance and quality of refractory materials.

Strong processing capacity: The unique turbulence processing capacity and large-capacity design can easily cope with mass production and complex proportions, high viscosity, and high-density materials, and maintain efficient and stable mixing effects.

Wide adaptability: It can adapt to the mixing needs of refractory materials of different types and properties such as powder, granular, block, and viscous slurry.

Precise control: It is usually equipped with advanced intelligent control systems and high-precision metering systems, which can monitor the mixing process in real time, automatically adjust the mixing speed, time, temperature and other parameters, ensure the accurate measurement of the amount of various raw materials, and make the mixing process meet the process requirements.

Energy saving and environmental protection: Use more environmentally friendly materials and processes, equipped with an efficient dust removal system to reduce dust pollution; at the same time, optimize the power system and transmission structure to reduce energy consumption.

Good durability: key components are made of high-strength, high-wear-resistant alloy materials, supplemented by advanced surface treatment technology, the equipment has a stable structure, stable operation, can work continuously for a long time, long service life, and reduces maintenance costs and time costs

 Intensive Refractory Mixer for producting refractory Main products:

Refractory materials for continuous casting:

Used for tundishes, submerged nozzles and long nozzles in the continuous casting process of steel.

Refractory materials for ladle:

Used for the lining, slag line and bottom of the ladle, with high corrosion resistance and thermal shock stability.

Refractory materials for casting:

Including castables, coatings and filters, used to improve the quality of castings and reduce defects.

Refractory materials for glass furnaces:

Used in various parts of glass melting furnaces, with high resistance to glass liquid corrosion and thermal stability.