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Continuous Intensive Mixer

Continuous Intensive Mixer represents a major breakthrough in mixing technology. Building on the Co-Nele Intensive mixers type CR, its revolutionary design offers unparalleled advantages: continuous processing capacity and independently adjustable mixing intensity. This meets the demanding demands for large-scale, high-quality mixing in a wide range of industries, from mining and building materials to chemicals and lithium batteries.


20-1400t/h

Production efficiency

500-12000Liters

Capacity

Co-Nele Continuous Intensive Mixer is designed to help you break through these limitations!

Continuous Intensive Mixers Core Advantages

Superior Production Capacity: Offering a wide range of processing capacity, from 20 tons/hour to an industry-leading 1,400 tons/hour, it perfectly meets the needs of medium-sized production lines to ultra-large industrial projects (such as those in the mining, building materials, and metallurgical sintering and pelletizing industries).
Unparalleled Uniformity: Utilizing a unique shear and convection hybrid mixing principle, it ensures near-perfect distribution of even trace amounts of additives or moisture in a very short time, significantly improving final product quality.
Continuous Production, Ultimate Efficiency: Say goodbye to waiting times during intermittent production. Achieve true 24/7 continuous feeding and discharging, significantly improving overall production efficiency and reducing specific energy consumption and operating costs.
Rugged, Durable, and Low-Maintenance: Designed to handle highly abrasive and corrosive raw materials. Core components are made of wear-resistant alloys and specially coated to ensure long life and stable operation in harsh operating conditions. The Co-Nele continuous intensive mixer combines mixing, granulation, and coating in a single unit. The Co-Nele intensive mixer separates the transport of the mix from the actual mixing process. This allows variable speed operation from slow to fast, allowing for controlled mixing intensity that can be easily adjusted to the application and product being mixed. Furthermore, mixing in a "mix" cycle, such as slow-fast-slow, is also possible.

Continuous Intensive Mixers Technical Parameters

TypeMixing Capacity
Continuous productivity
Main rotor power
CR15L500-1000 Liters20-70t/h55Kw
CR19L1000-1500 Liters30-100t/h75Kw
CR20L1500-2000 liters40-130t/h90Kw
CR24L2000-3000 liters50-200t/h110Kw
CD29L4000-6000 liters150-450t/h110Kw+132Kw
CD33L6000-7000 liters200-600t/h160Kw+200Kw
CD40L1000-12000 liters1000-1400t/h160Kwx2+200Kwx2

Continuous Intensive Mixers VS Compared to Traditional Mixing Equipment

Compared to traditional mixing equipment, the Co-Nele continuous intensive mixer incorporates advanced engineering concepts and sophisticated control technology. It can handle a wide range of materials with varying properties—from ultra-fine powders to coarse granules, from dry materials to complex formulations requiring the addition of multiple liquids. It seamlessly integrates with upstream and downstream continuous production processes, significantly improving overall production efficiency and reducing unit energy consumption and overall operating costs.

If you're planning a new production line or looking to upgrade an existing mixing process, Co-Nele continuous Intensive mixer is the perfect choice.

Product Component Gallery

Co-Nele Continuous Intensive Mixer

Continuous Intensive Mixer Working Principle

A continuous intensive mixer rotates the mixing drum simultaneously, simultaneously generating a force that shears the material in the centrifugal agitator. The resulting velocity differential within the complex flow achieves a fine, fine mixing effect, resulting in intense mixing motion, high efficiency, and uniform mixing quality.

Co-Nele Continuous Intensive Mixer

CD29 Intensive Mixer type Co-Nele

Co-Nele continuous intensive mixer consists of three components.
These components can be used flexibly when designing your mixing process.
A rotating mixing disc conveys the mixture to the mixing tool area.
One or more eccentrically arranged mixing tools. The direction of rotation and speed of the mixing tools can be optimally adjusted to suit the application.
A bottom/wall scraper provides additional mixing action. It prevents material from clumping on the walls and bottom of the mixer and facilitates unloading after the mixing cycle is complete.
Variable speed tool - from low-shear to high-shear mixing.

Co-Nele Continuous Intensive Mixer

Continuous Discharge of a Continuous Intensive Mixer

During CO-NELE Continuous Intensive Mixersdischarge, if the volume of the material in the rotary drum has not reached the level meter detection height and the material weight detected by the weighing base assembly has not reached the maximum mixing weight, the self-rotating discharge gate assembly opens at a small angle and rotates during the mixing process. This achieves continuous mixing, reduces the number of unloading steps, and allows for simultaneous mixing and unloading, significantly improving throughput per unit time.

Featured Industry Solutions

Continuous intensive mixers applications: Mining: Metallurgical sintering, pelletizing, tailings pelletizing;Refractory materials, fertilizers, glass;Building materials: Dry-mix mortar, masonry materials, insulation materials;Environmental protection: Solid waste stabilization, fly ash treatment, soil remediation;Chemical industry: Continuous mixing of powders and liquids.

Co-Nele Continuous Intensive Mixer
Refractory
Co-Nele Continuous Intensive Mixer
Fertilizer
Co-Nele Continuous Intensive Mixer
Chemical materials
Co-Nele Continuous Intensive Mixer
Metallurgy

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