The CRV09 Intensive Mixer is a key piece of equipment in refractory production,designed to enhance mixing efficiency,uniformity,and product quality.It is widely used in blending refractory materials such as magnesia,alumina,silica,and other aggregates with binders to produce homogeneous mixes for bricks,castables,and other refractory products.
Key Features of the CRV09 Intensive MixerHigh-Speed Mixing ActionUtilizes a combination of rotating blades and counter-rotating paddles to ensure thorough blending of dry and wet materials.Reduces mixing time compared to traditional mixers,improving production efficiency.Superior HomogeneityEnsures even distribution of binders,additives,and fine particles,minimizing segregation.Critical for consistent refractory properties like strength,thermal resistance,and density.Robust ConstructionMade from wear-resistant materials(e.g.,hardened steel or ceramic linings)to withstand abrasive refractory mixes.Designed for heavy-duty operation in high-temperature environments.Adjustable Mixing ParametersSpeed,mixing time,and shear force can be optimized for different refractory formulations.Allows customization for materials ranging from low-cement castables to high-density bricks.Reduced Binder ConsumptionEfficient dispersion of liquid binders(e.g.,resins,phosphates)reduces waste and improves cost-effectiveness.Easy Cleaning&MaintenanceAccessible design for quick cleaning between batches,preventing cross-contamination.Low maintenance requirements due to durable components.Benefits in Refractory Production✔Higher Product Quality–Uniform mixes lead to better sintering behavior and mechanical properties.✔Faster Cycle Times–Intensive mixing shortens production cycles,increasing output.✔Lower Reject Rates–Consistent mixing reduces defects like cracks or weak spots in fired products.✔Energy Efficiency–Optimized mixing reduces power consumption per batch.
CRV09 Intensive Mixer ApplicationsRefractory bricks(MgO,Al₂O₃,SiC-based)Monolithic refractories(castables,gunning mixes,ramming masses)Precision blends for steel,cement,and glass industry liningsIntensive Mixer for Refractory Castables: Key Features and ConsiderationsThe CRV09 Intensive Mixer significantly improves refractory manufacturing by ensuring rapid,uniform mixing,leading to stronger,more reliable products.Its durability and adaptability make it ideal for modern refractory plants aiming for higher efficiency and superior quality control.Would you like details on technical specifications or integration into an existing production line?Rough mixing: The material is transported upward when the mixing disk tilted at a specific angle rotates. When the material reaches a certain height, it falls downward under the action of gravity, and the material is roughly mixed through horizontal and vertical movements.
High-precision mixing: After the material is transported to the mixing range of the high-speed rotor located in an eccentric position, a high-intensity mixing movement is performed to form a high-precision mixing.Auxiliary mixing: The multifunctional scraper located in a fixed position disrupts the flow of the material, transports the material to the mixing range of the high-speed rotor, and prevents the material from sticking to the wall and bottom of the mixing disk, ensuring that the material is 100% involved in the mixing.Countercurrent principle: The stirring device and the stirring drum realize macroscopic mixing in three-dimensional directions, and generate strong power in a short time to achieve the ideal mixing effect of the material.Structural compositionStirring blades: The specially designed multi-layer blade structure can achieve full mixing of the material.Drive system: Equipped with high-performance motors and reducers to ensure the stability and reliability of the mixing process.Control system: Generally, advanced PLC control system is adopted, which can realize precise control of mixing speed, time and temperature.Hydraulic discharge door: Equipped with hydraulic pump for fast discharge. The discharge door can be fully or partially opened, and can also be designed for multi-door discharge.Inspection door: The wide inspection door is easy to open, which is convenient for cleaning the residue inside the mixer and for technicians to replace worn parts.
