Driven by the explosive growth in sectors such as new energy vehicles, smart home appliances, and wireless charging, the demand for high-performance magnetic materials continues to rise. However, the manufacturing process for these materials has long faced rigorous challenges regarding particle uniformity and batch consistency—factors where particle uniformity and density directly determine the final product's magnetic properties. In traditional production models, processes such as mixing, granulation, heating, and cooling are carried out in separate pieces of equipment. This necessitates multiple material transfers, resulting in low efficiency, high energy consumption, and risks of cross-contamination and quality fluctuations.Leveraging over 20 years of technical expertise in mixing and granulation, CO-NELE has launched the CRV09F Mixing & Granulation Machine. This single unit handles the entire process—mixing, granulating, heating, and cooling—simplifying complex workflows and providing an efficient, stable, integrated solution for industries producing ferrites, soft magnetic materials, and permanent magnets.
CO-NELE CRV09F Magnetic Material Mixing Granulator—Mixing, Granulating, Heating, and Cooling
I. Dual-System Temperature Control for Process FlexibilityThe CRV09F magnetic material mixing granulator features a helical double-jacket design within the mixing vessel, ensuring precise and efficient temperature control. The heating system reaches temperatures up to 200°C to meet requirements for hot-melt mixing and activation, while the cooling system can drop to -15°C, making it suitable for processing temperature-sensitive materials. Heating and cooling occur within the same unit, eliminating the need for intermediate transfers; this prevents quality loss during handling and ensures consistent batches and product stability.II. Integrated Mixing and Granulation for Efficiency and FlexibilityThe CRV09F magnetic material mixing granulator performs mixing and granulation simultaneously, significantly shortening the production process and reducing energy consumption. The machine utilizes inclined 3D turbulent granulation technology; magnetic powders and additives are uniformly dispersed and bonded into shape within the mixing vessel, transforming loose powder into granules with defined shapes and structural strength. The granulation size ranges from 200 mesh to 5 mm, offering flexibility to meet diverse production needs while ensuring uniform mixing, rapid granulation, and excellent batch consistency. III. Specially Customized for Magnetic MaterialsThe CRV09F magnetic material mixing granulator is optimized for magnetic materials such as ferrites, soft magnets, and permanent magnets. By precisely controlling particle density differentials and particle size distribution, the equipment meets the magnetic material industry's rigorous standards for uniformity. Furthermore, CO-NELE offers customized configurations—such as specific equipment modules and wear-resistant linings—tailored to the unique characteristics of different materials, ensuring a truly bespoke solution.IV. Application AreasThe CRV09F mixing granulator is suitable for processing magnetic materials—including ferrites, soft magnets, permanent magnets, and molded inductors—as well as powders in sectors such as ceramics, chemicals, and metallurgy. CO-NELE provides complimentary trial testing and process parameter optimization based on material characteristics, facilitating a seamless transition from R&D to mass production.Choose the CO-NELE CRV09F granulator to make magnetic material production simpler, more efficient, and more controllable.
