0086-15253277366
26 + YEAR
CO-NELE Has Obtained More Than 80 National Technology Patents & More Than10,000 Mixers.

Mineral Casting Mixer

High-performance mineral casting mixer specifically for epoxy granite and polymer concrete, supporting up to 90% high filler content, achieving high uniformity, rapid wetting, and high-strength castings. CO-NELE provides complete planetary mixer and intensive mixer solutions.


50-6000liters

Planetary Mixer

1-12000liters

Intensive Mixer

What is Mineral Casting?

Mineral casting, also known as synthetic marble or epoxy granite, is a high-performance composite material widely used in the production systems of epoxy granite mixers and polymer concrete mixers. It is mainly composed of natural minerals (quartz sand, crushed stone, etc.), mineral fillers, and epoxy resin or polymer binders. Through vibration compaction and curing, a high filler structure (filler content up to 90% or more) is formed. Due to its high damping, high stability, and high precision characteristics, mineral casting has become the core material foundation for high-end equipment manufacturing (such as machine bed casting mixing equipment applications).

Mineral Casting Manufacturing Process

1
Batching
2
Mixing
Core Step
3
Mold & Assembly
4
Casting & Vibration
5
Curing
2

Mixing Core Step

Mixing is the most critical step in mineral casting. Professional mineral casting mixers are typically used, including:

▶ Mineral casting planetary mixer
▶ Mineral casting intensive mixer (batch or continuous)

In high-performance polymer concrete mixers or epoxy granite mixers, the following can be achieved:

Uniform dispersion
Complete wetting
No agglomeration

Ensuring uniform mixing of all raw materials (sand, filler, binder, etc.). Mixing time must be appropriate; too short results in uneven mixing, affecting subsequent casting quality.

Application Fields of Mineral Casting Mixers

Mineral casting mixers are widely used across multiple high-end industrial fields:

Machinery Manufacturing

Used for key structural parts such as machine beds, columns, and bases — a typical application of machine bed casting mixing equipment.

New Energy & Lithium Battery

Extensively adopted for the fabrication of precision equipment bases for lithium battery rolling mills, coating machines and slitting machines. Mineral castings processed by this mixer deliver high density, minimal deformation and superior vibration resistance, fully satisfying the high-precision operational requirements of lithium battery production lines

Comparison of Core Parameters for Two Mixing Processes

Core parameter differences between CO-NELE planetary mineral casting mixer and high‑intensity mineral casting mixer for mineral casting mixing are as follows (tailored to casting production requirements and precisely matched to the two models):

Parameter Type
Planetary Mineral Casting Mixer
High‑Intensity Mineral Casting Mixer
Mixing Time per Batch
Stable at 10 mins/batch, matching conventional casting production rhythm10 mins/batch (same as planetary type), consistent efficiency
Mixing Uniformity
Meets conventional precision requirements for mineral castings; no obvious material agglomeration or iron powder precipitation, compliant with standard casting specifications
Over 30% higher uniformity than planetary type; free of fiber agglomeration with evenly dispersed resin, suitable for high‑precision premium castings
Main Applicable Casting Scenarios
Small‑to‑medium‑scale production of conventional‑precision machine tool bed castings (e.g., ordinary machine tool beds)
Large‑scale production of high‑precision premium machine tool bed castings (e.g., high‑end CNC machine tools, heavy‑duty machine tool beds)
Applicable Casting Weight
Batch mixing volume calculated for conventional‑weight machine tool beds (3 tons and below)
Batch mixing volume calculated for medium‑to‑heavy‑duty machine tool beds (3–5 tons and above), suitable for large‑sized castings
Casting Defect Control
Reduces common defects such as blowholes and cracks in conventional castings, satisfying standard quality requirements
Significantly minimizes internal defects in high‑end castings; defect rate can be reduced to below 1% (based on production cases)

Product Component Gallery

Mineral casting intensive mixer

Mineral Casting Planetary Mixer (CMP)

High-end mineral casting planetary mixer, the CMP planetary mixer for high-precision mineral casting and epoxy granite mixing processes. The core equipment for machine bed casting mixing equipment, synthetic marble mixers, epoxy mineral mixers, and other fields.

Working Principle

The mixing tools revolve around the mixing drum while simultaneously rotating on their own axes, achieving multi-trajectory, no-dead-angle mixing.

Mineral casting intensive mixer

Mineral Casting Intensive Mixer (CR)

High-performance mineral casting intensive mixer, widely used in high-filler, high-viscosity systems. It is a premium solution for polymer concrete mixers, epoxy granite mixers, and composite resin casting mixers.

Working Principle

Rotating mixing pan + high-speed eccentric rotor, achieving strong shear and convective mixing.

Featured Industry Solutions

Complete Solutions for Epoxy Granite & Polymer Concrete
As a professional manufacturer of mineral casting mixers, we provide not only equipment but also complete system solutions:
Aggregate Processing System
Screening / Drying / Storage
Automatic Batching System
Multibin precision weighing
Resin System
Heating / Metering / Conveying
CORE
Mixing System
Mineral casting planetary mixer or mineral casting intensive mixer
Casting System
Manual or automated pouring

Mineral casting intensive mixer
Bentonite Brown Foundry Sand Binder
Mineral casting intensive mixer
Inorganic Mineral Castings
Mineral casting intensive mixer
Automotive Parts Casting
Mineral casting intensive mixer
clay sand & resin sand mixing

Get Your FREE Quote

GET YOUR FREE QUOTE

We will contact you within 24 hours.