In advanced refractory production, the quality of mixing directly defines the material’s density, strength, and long-term reliability. Inspired by leading European intensive mixing principles, CO-NELE Intensive Mixer for Refractory delivers precise energy input, powerful shear, and uniform moisture distribution — ensuring consistent and high-performance refractory batches. 01 Intensive Mixing Principle: Layered Material Movement + Controlled Shear EnergyFollowing the well-established intensive mixing approach, the mixer combines: A rotating pan that moves the bulk material, and A high-speed mixing tool that introduces shear and dispersion.This synergy continuously disperses, restructures, and wets all components — ideal for: High-alumina bricks Magnesia and Mg-C refractories Monolithic castables Low-cement and ultra-low-cement castables Dense ramming mixes and gunning materialsThe result is a homogenous mixture with optimized particle packing. 02 Precise Moisture Distribution & Particle ControlThe intelligent spraying system enables fine atomization of water and binders, ensuring rapid and uniform wetting even in ultra-fine powder systems.Key benefits: Stable particle size distribution Lower porosity Improved flowability and plasticity Significantly stronger final productsThis stable moisture and particle control is essential for high-density refractory materials. 03 Built for Abrasive Refractory Conditions Reinforced structural design Highly wear-resistant liners Heavy-duty sealing systems Smooth interior surfaces to reduce stickingThis ensures long service life even under heavy, abrasive refractory loads. 04 Flexible Configuration for Lab, Pilot, and Large-Scale ProductionThe system offers broad configuration options: Fine-control spraying system for water/additives Automated weighing and batching Temperature & moisture monitoring Variable-speed control Full PLC automationSupporting everything from laboratory development to high-volume production lines.
Tags:
Refractory Mixer Machine
Intensive Mixer
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